As a manufacturer of industrial intermediate frequency induction furnace, Judian is here to introduce some basic configuration of intermediate frequency furnace to you.
Any set of modern equipment, is the need for some supporting equipment to play the biggest role. Intermediate frequency furnace as the mainstay of many equipment in the casting industry, its composition is not just a furnace part so simple.
Power supply and electrical control part, transmission device, water cooling system are all indispensable equipment for the composition of intermediate frequency furnace.
Furnace body part
This is the main part of the furnace, the lower part of the intermediate frequency furnace composition is equivalent to the human body. Usually medium and small IF furnace are equipped with two furnace bodies, one for normal production use, the other is reserved as a spare, in case of emergency. The furnace body mainly includes the furnace cover, inductor, crucible, furnace frame and other components.
Medium frequency power supply and electrical control part
The IF frequency power supply and electrical control part of the IF frequency furnace, just like the brain of the IF frequency furnace, controls the operation of each part of the IF frequency furnace. Intermediate frequency power supply and electrical control includes high voltage or low voltage switchgear, intermediate frequency power supply (intermediate frequency generator set or SCR converter), power conversion switch, compensation capacitor and intermediate frequency control cabinet or distribution operation table in front of the furnace and other components.
These components cooperate with each other to provide conversion, power distribution, power generation and other functions for the use of the intermediate frequency furnace, to ensure the normal operation of the intermediate frequency furnace.
Gear for transmission
The transmission device includes the movement of the IF frequency furnace cover, the tilting of the furnace body, and the reset of the mechanical or hydraulic device, which drives the operation of each part of the IF frequency furnace. It also facilitates the use of intermediate frequency furnace. If power supply and electrical control part, just like the brain of IF furnace, then the transmission device is the meridian nerve of IF furnace.
Water cooling system
In addition to the three parts listed above, the water cooling system is also an important part of the intermediate frequency furnace, mainly plays the cooling of the intermediate frequency furnace and so on. The water cooling system includes the water pump, cooling tower, water tank and other components of the intermediate frequency furnace.
The above is the four supporting devices of the intermediate frequency furnace. The operation of the intermediate frequency furnace needs four supporting devices to cooperate with each other in order to play the maximum role.
Then in the use of medium frequency induction furnace, special attention should be paid to the feeding operation. In the feeding operation, cold wet charge should be dried first, can not be directly added into the molten liquid. In the use of the first furnace, avoid the use of metal chips, because metal chips can penetrate the lining clearance. The furnace must be heated to about 1000℃, before pouring into the liquid iron, furnace heating can be added to the induction heating of iron block.
Formulate reasonable casting process, from modeling, material selection, melting, pouring, heat treatment, cleaning and other standard process operation, scientific management, to reduce energy consumption.
This is what we share today. I hope it can be helpful to you. Welcome to pay attention to Luyang Judian for more information.