Luoyang Judian Metal Hot Processing Equipment Co., LTD is mainly engaged in the manufacture of complete sets of equipment in the metal thermal processing industry and the integration of the entire production line.
Metal Melting Furnace: High-Efficiency Thermal Equipment for Modern Metal Casting and Recycling
In today’s global metal industry, speed, efficiency, and precision are essential for staying competitive. Whether in foundries, recycling facilities, or alloy manufacturing plants, the ability to melt various metals reliably and economically is vital. A high-performance Metal Melting Furnace is the cornerstone of modern metal processing, enabling businesses to transform raw metal or scrap into liquid form for casting or refining with minimal energy waste and maximum control.
This article presents a detailed product overview and planning guide for our latest metal melting furnace, developed to meet the demands of international markets seeking cost-effective, durable, and environmentally friendly solutions.
What Is a Metal Melting Furnace?
A metal melting furnace is an industrial system used to raise the temperature of metals beyond their melting points, converting solid metal into liquid for further processing. These furnaces are indispensable in:
Steel and non-ferrous metal foundries
Aluminum and copper recycling plants
Metal casting and ingot production facilities
Jewelry and precious metal refineries
Alloy manufacturing and die casting workshops
Depending on the application and metal type, different furnace models are used — such as induction furnaces, resistance furnaces, crucible-type furnaces, and gas or diesel-fired furnaces.
Core Features of Our Metal Melting Furnace
Our industrial-grade metal melting furnace is designed for maximum performance, energy efficiency, and operational safety. It is capable of melting a wide range of metals including:
Aluminum
Copper
Brass
Zinc
Cast iron
Stainless steel
Gold and silver (optional models)
Heating Options
Electric induction: Precise, fast, and clean
Diesel or gas-fired: Ideal for areas with limited electricity
Resistance heating: Suitable for small-scale or lab applications
Melting Capacity
From 100 kg to 5 tons per batch
Custom sizes available based on production requirements
Smart Control System
PLC control with HMI touchscreen
Real-time temperature monitoring
Overheat and fault protection alarms
Energy-Saving Insulation
High-alumina refractory lining
Ceramic fiber insulation for minimal heat loss
Efficiency rating >85%
Durable Structure
Heavy-duty steel shell with anti-rust coating
Long service life under continuous high-temperature operation
Technical Specifications (Example Model)
Specification
Details
Melting Capacity
500 kg – 3000 kg per batch
Heating Source
Induction / Diesel / Gas / Resistance
Operating Temperature
Up to 1600°C (2912°F)
Power Supply (if electric)
380V / 415V / 440V, 3-phase
Control System
PLC + HMI touchscreen interface
Efficiency
85% or higher
Furnace Shell Material
Mild steel with heat-resistant paint
Advantages of Choosing Our Metal Melting Furnace
Versatility
Our furnace supports the melting of a wide range of ferrous and non-ferrous metals. It is suitable for both primary metal processing and secondary recycling.
Eco-Friendly Design
Electric models produce zero emissions and are compatible with fume extraction systems. Our gas and diesel units include low-NOx burners for clean combustion.
Easy Maintenance
All core components — including burners, crucibles, and electrical systems — are modular for easy replacement and reduced downtime.
High Productivity
Fast melting cycles and stable heat distribution allow for higher throughput and better alloy consistency, reducing production bottlenecks.
Typical Applications
Our metal melting furnace is widely used in industries such as:
Aluminum and copper foundries
Automotive parts manufacturing
Scrap metal recycling facilities
Die casting plants
Brass and bronze production workshops
Artisan workshops and precious metal casting (custom units)
Whether your application is large-scale industrial or precision small-batch, we can configure the right furnace system for your needs.
Target Markets and Export Regions
We export our metal melting furnace systems to over 40 countries, with strong demand from:
South Asia: India, Bangladesh, Sri Lanka
Southeast Asia: Vietnam, Indonesia, Malaysia
Middle East: Saudi Arabia, UAE, Iraq
Africa: Nigeria, Kenya, South Africa
Eastern Europe and Latin America: Poland, Turkey, Brazil, Mexico
These markets are rapidly expanding their local metal processing industries, increasing the need for efficient melting equipment.
