Complete Casting Solutions for Global Industrial Use
Aluminum is one of the most widely used non-ferrous metals across industries like automotive, aerospace, construction, and packaging. As global demand for aluminum continues to grow, more manufacturers are investing in reliable, efficient, and automated aluminum ingot production lines to meet market needs.
Our company specializes in metal heat processing equipment, offering complete aluminum ingot production systems to customers around the world. Whether you’re melting primary aluminum or recycling scrap, our turnkey solutions ensure fast production, stable quality, and long-term cost savings.
What is an Aluminum Ingot Production Line?
An aluminum ingot production line is a fully integrated system that melts aluminum materials and casts them into uniform ingots. These ingots are used as feedstock in further industrial processing such as extrusion, rolling, and remelting.
A typical production line includes:
Aluminum melting furnace
Pouring or tilting system
Mold conveyor or ingot casting machine
Cooling system (air or water spray)
Ingot stacking and bundling machine
Control system and safety devices
Our equipment supports both semi-automatic and fully automatic operations, with customizable output capacities ranging from 1 to 20 tons/hour.
Core Components Explained
Fast melting rates
Temperature precision ±5°C
Crucible or tilting types
Suitable for new aluminum, scrap, or alloy materials
Energy-efficient designs that lower operating costs
Flow control sensors
Anti-spill features
Customizable pouring speeds
Minimal oxidation and waste
Cast iron or graphite mold conveyor
Chain-driven or rotary-type structures
Mold spraying system to prevent sticking
Compatible with various ingot shapes (rectangular, trapezoid, custom)
Water spray tunnels
Air-blast fans
Natural cooling depending on production speed
Auto demolding mechanism with timing controls
Robotic arm or hydraulic pusher
Programmable stacking patterns (2×2, 3×3, pyramid)
Optional auto-strapping unit
Improves safety and reduces labor
Applications Across Global Markets
Our aluminum ingot production lines serve a wide range of industries and regions:
Region Application
Southeast Asia Aluminum recycling from UBC and window frames
Middle East Smelting and casting of virgin aluminum
Africa Foundries and non-ferrous metal startups
South America Automotive-grade aluminum production
Eastern Europe Industrial alloy casting and distribution
Each system is shipped with CE certification, detailed English manuals, and remote support to ensure smooth installation and operation.
Advantages of Our Production Lines
Feature Benefit
Full Process Integration Melting, casting, cooling, stacking – all in one
Custom Engineering Flexible mold and capacity options
Energy Saving Technology Reduced electricity or gas consumption
Smart Control System PLC + touch screen interface, real-time monitoring
Global Export Service Logistics support, documentation, remote training
Our solutions are ideal for both small-scale aluminum recyclers and large-scale industrial producers.
Technical Options
Component Option 1 Option 2
Melting Furnace Induction (500kg) Gas-fired (3 tons)
Mold Material Cast iron Graphite
Cooling System Water spray Air cooling + mist
Stacking Method Manual (semi-auto) Robotic (fully-auto)
Capacity 2 tons/hour 10 tons/hour
We can tailor your aluminum ingot line based on your workshop size, power supply, and target market.
Ideal Customers
Our equipment is ideal for:
Aluminum smelters seeking automated casting lines
Recyclers processing scrap cans, foils, or automotive parts
Metal trading companies exporting standardized ingots
Construction alloy producers looking for consistent output
Investment projects starting a new aluminum foundry
No matter your scale or region, we help you design, install, and optimize your aluminum ingot production process.
What You Get
Every aluminum ingot production line includes:
Main equipment (furnace, mold line, cooling, stacker)
Electric cabinets and sensors
Installation layout drawings
Operation & maintenance manual
Online training and remote troubleshooting
Export packaging suitable for sea shipment
We support trade terms including EXW, FOB, CIF, DDP depending on your location.
Conclusion
A modern aluminum ingot production line is essential for any enterprise involved in smelting, recycling, or metal processing. Our solutions offer high productivity, consistent quality, and smart automation—perfectly suited for international buyers looking to improve efficiency and reduce operating costs.
Contact us today for a free quote, custom technical drawing, or export documentation checklist. Let’s build your aluminum casting project, together.
Induction billet furnaces can heat billets to temperatures ranging from room temperature to over 1200°C.
After the Slab is pulled out from the continuous casting machine,Surface temperature is 750 ~ 850℃.
The melting furnace mainly melting the steel, iron and metal. The equipment is mainly composed of power control cabinet and melting furnace body.