For modern foundries and metal recyclers, the 500kg steel melting furnace from Luoyang Judian offers a robust, energy-efficient solution for scrap steel smelting. Engineered for precision, safety, and sustainability, this furnace meets the demands of global industries with advanced technology and reliable performance. Below, we detail its specifications, features, and benefits, helping you make an informed choice for your smelting operations.
Key Specifications
- Capacity: 500 kg per batch, ideal for medium-scale steel smelting
- Melting Temperature: Up to 1700°C, suitable for high-grade steel processing
- Power Supply: Series resonant intermediate frequency, 400 kW
- Frequency: 1000 Hz for rapid and efficient melting
- Power Consumption: 550 kW·h/ton, optimized for energy savings
- Tilting Mechanism: Reducer-driven for precise furnace tilting
- Cooling System: Closed-loop cooling tower for minimal water use
Advanced Features for Reliable Performance
1. Comprehensive Power Protection
The furnace is equipped with multiple safety mechanisms to ensure uninterrupted operation:
- Short circuit and phase loss protection
- High/low grid voltage safeguards
- Thyristor overvoltage and overcurrent protection
- Cooling system alerts for high temperature, low pressure, or low flow
- DC through and inverter pass-through protection
These features minimize downtime and enhance operational safety, critical for industrial environments.
2. Parameter Control
Key operational limits ensure optimal performance:
- Full power and output current limits
- Induction coil overvoltage protection
- Frequency and semiconductor turn-off time restrictions
These controls maintain consistent smelting quality and protect critical components.
3. Robust Furnace Body
The furnace body is designed for durability and efficiency:
- Construction: Welded steel shell with a reducer-driven tilting mechanism
- Induction Coil: High-purity extruded rectangular copper tube, wound on a specialized mold for high-temperature resistance
- Furnace Lining: 10-15 mm refractory mortar coating for thermal insulation and longevity
- Sensors: Position and angle sensors integrated with PLC for precise tilting control
This design ensures reliable operation and easy maintenance, even in high-throughput settings.
4. Eco-Friendly Cooling System
The closed-loop cooling system minimizes environmental impact:
- Components: Water pump station, closed cooling tower, and precision pipelines
- Operation: Circulates fluid without atmospheric contact, reducing water consumption
- Adjustability: Valves on inlet/outlet pipes allow real-time pressure adjustments
This system enhances sustainability while maintaining efficient heat dissipation for continuous operation.
Optional Enhancements
For advanced applications, Luoyang Judian offers:
- Leak Detection System: Alerts for furnace lining breaches, enhancing safety
- Smelting Management System: Streamlines operations with automated controls and monitoring
These upgrades improve usability and safety, tailored to your specific needs.
Why Choose Luoyang Judian’s 500kg Steel Melting Furnace?
- Energy Efficiency: Low power consumption (550 kW·h/ton) reduces operational costs
- Eco-Friendly Design: Closed-loop cooling and combustion-free melting minimize environmental impact
- Precision and Safety: Advanced controls and protections ensure consistent, safe smelting
- Global Compliance: CE and ISO-certified for international standards
- Customizable Solutions: Optional systems for enhanced automation and safety
Ideal for steel re-rolling mills, foundries, and scrap recycling plants, this furnace delivers high-quality molten steel for casting and alloy production.
Take Action Today
Transform your scrap steel into valuable resources with Luoyang Judian’s 500kg steel melting furnace. Contact us to explore customized smelting solutions that boost efficiency and sustainability. Visit our website for more details on industrial furnace technology.
