It should be noted that the issue in LED production process and quality control

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LED production equipment

LED soldering conditions
  (1) Soldering: soldering iron tip temperature (up to 30W) does not exceed 300 ° C; welding time is not more than 3 seconds; welding position for at least 4 mm from the gel.
  (2), dip soldering: maximum temperature of 260 ℃ dip soldering; dip soldering time is not more than 5 seconds; the location of the dip soldering at least 4 mm from the gel.
LED pin forming method
  (1), it is necessary to bend bracket 4 mm from the colloid.
  (2), stent placement with the fixture or done by professionals.
  (3), stent placement must be completed prior to welding.
  (4), stent placement and the need to ensure that the pin spacing on the circuit board.
LED installation method
  (1), pay attention to the various types of devices outside the arrangement to prevent polarity wrong. The device can not be used in conjunction with heating elements are too close together, working conditions do not exceed the limits of its provisions.
  (2), be sure not to install the LED pin deformation.
  (3), when the decision in the the Kongzhong An installed, the calculation of a good face and circuit board dimensions and tolerances of the pitch in order to avoid stent by excessive pressure.
  (4), installing LED, it is recommended to use the guide sleeve positioning.
  (5), before the soldering temperature is back to normal, we must prevent the LED from any shock or external force.
LED cleaning
  When chemicals, cleaning must be especially careful, because some chemicals on the colloid surface damage and cause fading and trichlorethylene, acetone. Available ethanol wipe, dipping time in regular
Temperature of not more than three minutes.
LED Operating and Storage Temperature
  (1) LED LAMPS light-emitting diode vs Topr-25 ° C ~ 85 ° C Tstg – 40 ℃ ~ 100 ℃
  (2), LED displayS display Topr-20 ℃ ~ 70 ° C Tstg – 20 ℃ ~ 85 ℃
  (3) OUR-DOOR LED LAMPS pixel pipe vs Topr-20 ℃ ~ 60 ℃, Tstg-20 ℃ ~ 70 ℃

 

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S series helical gear worm reducer motor installation, use and maintenance

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One reducer installed and used in the Notes
  1, the reducer is installed, you should pay attention to the transmission center axis, the error shall not be greater than with the use of the coupling compensation amount. Good can extend the service life, and to get a good transmission efficiency.
  2, installed on the output shaft transmission parts is not allowed with a hammer, usually use the internal thread of the assembly fixture and shaft bolts to the transmission pressed into, or they may cause damage to the internal parts of the reducer. Not the best steel fixed coupling, class coupling is improperly installed, will lead to unnecessary external loads, resulting in bearing early damage, serious or even cause the output shaft fracture.
  3, reducer should be firmly installed in the foundation or the base of the stable level of oil drainage grooves should be able to exclude, and cooling air circulation smooth. The basis of unreliable operation will cause vibration and noise, and to promote the bearing and gear damage. Protrusion or the transmission of gears, sprockets when the drive couplings, should consider the installation of protective devices should be used in reinforced output shaft to withstand greater radial load.
  4, according to the provisions of the installers to ensure that staff can easily close to the oil standard, vent plug, oil drain plug. After installation, the order should be a comprehensive inspection of the installation location accuracy, the reliability of each fastener pressed after installation should be able to rotate flexibly. Reducer oil pool splash lubrication, run before the user must remove the vent plug and put the vent plug. Be empty after the different installation location, and open to the height of the oil level plug screw to check the oil line, oil from the oil level plug to the lubricating oil from the overflow of the oil plug screw up, tighten the oil plug to determine the correct set out the test run, for not less than two hours. Operation should be smooth, shock, vibration, noise and oil leakage phenomenon, abnormal should be immediately removed.
        Shall check the oil level after a certain period, in order to prevent the cabinet may cause leakage, such as the ambient temperature is too high or too low, you can change the grades of lubricating oil.
Two shaft-mounted reducer installation
  A reducer and the connection of the work machine
     Anti-torque bracket reducer directly set in the work machine spindle, when the operation of the reducer, the role of the anti-torque in the deceleration on the chassis body, was installed on the the deceleration chassis body, or by other methods to balance. Machine directly match the other end connected with the mounting bracket. (See below)
  2, the installation of the anti-torque bracket
    Anti-torque bracket should be installed on the machine side of the reducer toward the work, in order to reduce the additional bending moment in the work machine axis.
    The anti-torque bracket and fixed bearing connection end of the sleeve to use rubber and other elastomers, in order to prevent deflection and absorption of torque ripple.
  3, reducer and machine installation of the relationship between
     In order to avoid the machine spindle deflection and generate additional forces on the bearings of the reducer, deceleration distance between the machine and work machine, does not affect the normal work conditions should be as small as possible, its value is 5-10mm.
The disassembly reference of the three, shaft mounted speed reducer
Fourth, the anti-torque bracket install the sample
Inspection and maintenance of the reducer
   Reducer of the new operational, the factory has been injected the GB/T5903 L-CKC100 in ~ L-CKC220 extreme pressure industrial gear oil after running 200 to 300 hours, the first oil change should be carried out in the future use of should regularly check the quality of the oil, oil mixed with impurities or deterioration shall be promptly replaced.
   Under normal circumstances, the reducer of continuous work for long from the press run of 5000 hours or once a year, replaced with new oil, the long-term disabled reducer, before re-operation should also be replaced with new oil reducer should be added to the original brands of the same oil shall not be mixed with different grades of oil, the grades of the same viscosity of the oil to allow mixed use.
   Oil have to wait for the reducer to cool down a fire hazard, but should remain warm until completely cooled, oil viscosity, oil discharge difficulties. Note: To cut off power to the transmission device to prevent inadvertent power!
    Work, found that the oil temperature is the temperature exceeds 80 ° C or oil pool temperature exceeds 100 ° C, and generate abnormal noise should stop using, check the reason, you must troubleshoot the replacement of oil to continue to run.
    Users should have reasonable rules and regulations, maintenance problems found in the functioning of the reducer and test should be carefully recorded, these provisions should be strictly implemented.

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replaced with a new hydraulic pump should pay attention to

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Pay attention to the discovery of anomalies: abnormal noise, vibration monitoring system abnormal signal, there must be the reason, an abnormal phenomenon, and instantly got the circuit diagram, what you want, careful observation of the anomalies caused by the momentary error . Assess the need to stop treatment. Jufan pressure, load, temperature, time, start, stop when they contain the reasons for the possible anomalies. Usually should be itemized analysis seminar.
(2) hydraulic pump starter not immediately add to the load: the hydraulic pump to be implemented for some time after startup with no load idle (about 10 minutes to 30 minutes), especially very low temperatures, but also subject to the process of the warm car, the hydraulic circuit to cycle normally coupled to the load, and verify the operation situation.
 . Hydraulic pump noise: a new hydraulic pump early wear less vulnerable to the impact of air bubbles and dust, high temperature, poor lubrication conditions overload, would give rise to adverse consequences, the hydraulic pump makes unusual effects.
Note that the display value of the check meter class: observe the pressure gauge shows the value of the hydraulic circuit, pressure switches, lights, and vibration in at any time and stability for early detection of the role of the hydraulic circuit is normal.
5 Note that the observed mechanical action (for modified pump): poorly designed hydraulic circuit or component manufacturing is bad, start using the stage is not easy to find, it should pay special attention to the state of action, as demonstrated in a variety of conditions.
Note that the adjustment valve: a thorough understanding of the pressure control valve, the use of flow control valves and directional control valve, the adjustment range and limit pay special attention to, otherwise adjust the error not only loss, and mechanical, but a threat to security.
7 to check the status of the filter: the loop filter should be periodically removed and cleaned, and check the status of the filter and online adsorbed dirt, analyze the quality, quantity and size, so the degree of pollution can be observed in the loop, even according to infer where the sources of pollution.
Regularly check hydraulic oil changes: every two months to check the changes in the hydraulic oil deterioration, discoloration, and degree of pollution, to ensure the normal hydraulic transmission medium.
Note that some of the leakage in the piping: hydraulics piping good whether it can be seen in the running for some time, Attorney whether the oil spill, the piping is loose.
Should be noted that within three months of operation of 10 new aircraft operating conditions: in the period of operation of the new machine, grasp the operational status check, such as mechanical maintenance, the screws are loose, the oil temperature is abnormally increased, the hydraulic oil quickly deteriorate, and check the conditions of use to check for compliance.
      11. Observe the oil temperature change: pay attention to check the maximum and minimum oil temperature change of status, and find out the relationship between oil temperature and ambient temperature, in order to know the cooler capacity, the capacity of the storage tanks with ambient conditions, conditions of use complement each other, the cooling system troubleshooting only a trace.

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Maintenance of conservation of the forklift lifting systems

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 Forklift lifting system is a forklift loading and unloading work directly with the device, goods unloading put the stacking by his ultimately completed, so it is the most important part of in the forklift. The need for frequent use to strengthen conservation in order to maintain its good technical condition.
Inside and outside the door frame. Forklift lifting system between the main components are the relative motion. Inside and outside the door frame composed of a kinematic pair, fork frame and door frame composed of a deputy campaign. In order to improve the accuracy of the movement of the deputy campaign, to reduce friction between moving structures, to reduce vibration and noise, and improve the lateral stability of the fork unloading goods vehicle, inside and outside of the door frame and fork rack side of the wheel are adjusted gasket. Through the adjustment of the gasket, making the fork frame gap between the side wheel and the door frame, inside and outside the wheel with internal and external door frame, door frame, the gap between, in the case of free relative motion, the gap value is not greater than 1mm. When the wheel or coincident gantry gap exceeds the design requirements in the gap, the wheel need to be adjusted or replaced to ensure that the rolling or sliding clearance to reduce the crash, to prevent the cargo from the fork slide out. Need to be replaced in the door frame flange cross-section dimensions (thickness) to reduce the lmm or more than the entire door frame combination of horizontal dimensions (vehicle width direction) greater than the specified size of 2.5mm or more of the door frame deformation or warping the door frame to ensure that the use safety.
Pulley with lifting chain. Chain assembly, the two chain tension should be equal under load as evenly as possible, there can be distortions in the two sprocket rotation after installation. The pairing of the two goods cross on thick, fork length should be approximately equal. The two forks of the vertical section and horizontal angle. Two forks fitted fork, its upper surface should be kept in the same plane. Adjust the lifting chain length (ie, the lifting cylinder piston to the upper limit) rose to a maximum lifting height of the fork, lifting chain should not be adjusted too tight, usually in the lm height, impose 5ON force in the chain, the deflection is qualified 2Omm. Each conservation deal with inside and outside the door frame channel and on the chain sprocket lubrication in order to ensure good lubrication, reducing friction deputy campaign. In the wide field of vision lifting system, two from the liter tank (cylinder) stroke should be equal to the respective inlet piping should be smooth. The two fuel tanks of the piston rod end with the door frame, sprocket bracket contact.
Fork. Hooks and fork mounting dimensions are standardized, all kinds is linked with both and fork. Therefore, plate fork can easily replace the appurtenances. Fork or are with from the fork on the shelves loaded or unloaded, when the fork rack equipped with a file shelf, you can use the gap in the middle of the next tailgate assembly and disassembly fork. Fork or equipment rack positioning and adjust the fork spacing, can be used on the tailgate on the symmetry of the positioning holes and the positioning groove, the upper end of the fork with spring pin position in the fork. Fork of the hinged type, fork frame made of slider-style fork built around two circular shaft, each root of the round sleeve on a Fork, Fork in the round shaft slide to adjust the two Fork spacing, assembly and disassembly of the fork, round shaft removed, fork latch in the circular axis positioning.
Fork. Forklift installation should pay attention to matching. The pairing of the two goods cross on thick, fork length should be approximately equal. The angle between the two forks of the vertical section and horizontal section should also be consistent, fork mounted on the fork frame, the plane on the two forks should be kept in the same plane should not have the level of dislocation.
The technical requirements of the lifting system. The door frame should be no cracks, should not affect the strength, rigidity defects, deformation shall not exceed the design allowable values. The door frame generally overlapping structure. Inside and outside the door frame with a good, flexible slide without jamming.
Pulley rack should be installed to the correct firm. Pulley and pulley shaft should be free of cracks and defects in the wheel groove wear shall not exceed 10% of the original design thickness, moderate co-ordination with the guide pulley frame so that the pulley rotating flexible and reliable. Chain specification model should meet the design requirements. The chain plate and the shaft should be free of cracks and deformation, and keep the drive flexible and reliable.
Is a rack guide wheel frame should be in good condition, no cracks, good co-ordination with the door frame and the door frame with a flexible sliding smoothly without jamming phenomenon. Oriented surface of the guide wheel frame beams should be flat and smooth, so that the fork lateral movement is smooth and reliable. Fork should have sufficient strength and rigidity, and in conjunction with the guide wheel frame crossbar. In a rack should generally be equipped with a flat steel protective frame made of, and maintain the integrity of deformation. The door frame and the tilt cylinder and the frame should be securely connected, with a good lock and reliable, flexible rotation.
Door frame shall have the phenomenon of deformation and seam sealing off the door frame and the outer door frame is a frame with the door frame relative movements smooth. With the gap of the door frame and wheel shall not be greater than 1.5mm, good sliding and jamming. Wheel rotation should be recorded live, the wheel and shaft should be no cracks, defects, the amount of wear of the wheel groove shall not be greater than 1O% of the original size. Two degree of tension of the lifting chain shall be uniform and shall not be distorted, the end of a solid connection; chain pin and the bearing hole with the gap is not too large. Sprocket rotation should be flexible, the groove depth does not exceed the original size 0.5mm; equipment rack shall not be severely deformed, the seam open welding phenomenon.
The surface of the fork shall not crack, ministries weld without sealing off phenomenon. Fork root angle not greater than 93 °, the thickness shall not be less than 90% of original size; left and right fork tip height shall not exceed 3% of the length of the horizontal section of the fork; reliable positioning of the fork should Fork linked to the bearing surface locating surface may not have obvious defects; Fork equipment rack with the gap should not be too large, and move smoothly.
Wear and tear fracture site and maintenance. Use of the forklift, the risk of common Fork segment is linked vertically lower part near the top of the vertical segment of the elbow and fork and welded at the vertical part of the dangerous parts are apt to fracture. In particular, the forklift driver is often illegal operation, used alone side fork front end lifting or sharp pick the goods on the ground, lead to the fork or fork tip bending even the consequences of vertical root split off (goods overloading) will cause severe economic losses.
Maintenance of common forklift forks. National standards, fork usage should be checked annually; forklift use in harsh working conditions require frequent checks to detect any defects or permanent deformation, to take appropriate technical measures to eliminate hidden dangers. Inspection of the forklift forks should be professional and technical personnel, found Fork impede the safe use of the signs, failure, and significant deformation of any defects, you must stop using, only to undergo a rigorous repair and test acceptance before use.
    Fork surface cracks (especially fork roots of the bait, the hook under and vertical section of the junction), once discovered, the height difference between the two fork tip more than 3% of the horizontal segment of length, the fork must stop using. Use must ensure that the locating pin in place is well maintained and normal conditions, if any fault is found, the fork must stop using prior to repair. Should conduct regular and thorough inspection fork horizontal section and vertical section of the degree of wear, especially in the roots of the fork, its thickness is reduced to 90% of the original should also stop using. Linked to surface wear of the bearing surface and the positioning of the upper and lower hook on the fork, backlog and other local deformation, resulting in the increase of the gap between the fork and fork, must be repaired before use.
Conditions, forks and broken best replaced with new parts, not allowed to improvise using the fork welding repair, only after a rigorous technical standards test, after the meet original specifications before being put into use.
Chain and pulley in the maintenance chain piece may not have cracks and deformation, need flexible rotation. 20 chain elongation does not exceed the specified value (8mm). Shall not exceed 5% of the original diameter of the wear of the chain pin, without serious bending, fatigue cracks and corrosion. If more than permitted, should be replaced. If the pulley surface uneven wear, two pulley outside diameter difference greater than 0.2mm, a step or indentation of the pulley surface, affecting the normal operation of the chain. Should be replaced.
Main, side wheel maintenance, check the main, side roller wear marks should be uniform. The wear limits along the radial direction of the main wheel for 1.Omm side of the wheel is 0.5mm. Otherwise it should be replaced. Within the outer door frame in the maintenance, within the outer door frame requires straight, straightness entire length shall not exceed 1 mm, using the limits of 3mm. Otherwise, it should be repaired. Check for cracks using magnetic detection, the percussion method. If so, should be repaired. Check the deformation or distortion. Bending more than the full length of 1.5mm, the horizontal width of the poor more than 1.5mm inside the door frame roof bending over 2.Omm should be corrected. When the deformed overall size of the mouth where the track exceeds the wear limit should be scrapped. Each edge wear, the outer door frame side rail from the step up to 2mm, rail or dressing should be replaced.
Work device assembly inspection and adjustment, first internally, the outer door frame around the clearance check and adjustment. Matching using the clearance of less than 1mm roller assembly. Manipulate the lift handle assembly, the suitable gap, so that the shelves inside the door, run to run smooth, the rollers rotate freely, even; within the outer door frame around the clearance inspection and adjustment. In accordance with the requirements of size, with the increase or decrease the gasket to adjust lateral wheel installation location to ensure that the roller and inner wall outside the door frame channel inside and outside the gap is worth to meet (within the door frame of the highest position is 0.1-1 Omm, the inner door frame the lowest position for 0.1-1.5mm); fork gap adjustment, the gap adjustment and inner, outer door frame around the same, only the value gap in the entire 0.1-1.Omm. All after lifting fork frame, within the door frame, watching the action is smooth. Require the door frame from the maximum height of the decline in free fall together with the empty fork. Otherwise, it should be re-adjusted; lifting chain adjustment. Lifting chain is too long, the lifting height of below standard; too short will cause a serious accident fork ran out of the door frame channel; two chains and a loosening and tightening, resulting in a chain of overload and partial load, causing the fork frame and within the gantry movement is not smooth and flexible. Therefore, the two chains must be adjusted. The methods were: the forklift parked on a flat site, the door frame into a vertical state to the ground, the fork lifting cylinder piston (plunger) down to the bottom dead center. Mounted on the chain, one end of the two chains connected to the fork and locking. Chain around the pulley, the other end connected to the lifting cylinder body flange or outside the door frame beams and hinge bolts to adjust the chain length. With your fingers from the ground 1000mm at 49N, whichever is by following the chain, the chain moving distance is 20mm, the same way, adjust the other chain. Two chain after a good tune played l fork and then check the tightness of the two chains, the length should be consistent.

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Excavator industry terminology which (b)

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 Excavator commonly used terms:
        1, the the excavators maximum breakout force: loading compartments job by loading the bucket hydraulic cylinder or to enhance the action of the boom cylinder, excluding the soil gravity bucket around a hinge point under rotation, the role of inward in the bucket edge 100 mm at the maximum vertical upward force;
        2, excavators digging force: backhoe loaders operating status by the dipper stick hydraulic cylinder or bucket hydraulic cylinder action in the bucket bucket digging force generated by the tangent of the tooth tip trajectory of the maximum;
        3 excavator maximum traction: given the maximum engine torque, the driving force of the walking device terminals by the traction limit the spread of the maximum;
        4, the stability of the excavator: Backhoe Loader stability of the stability coefficient, that is, for the stability of the tipping line torque and overturning moment ratio of;
        5, excavators, walking speed: mining loaders walking speed.

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Detailed Analysis of forklift maintenance Daquan

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Forklift oil pump drive shaft (torqueconverter clutch) to tell you the forklift handling precautions:
A trained and have a driving license of drivers before they drive;
2, check before driving control and alarm devices, such as damaged or defective, after a repair operation;
, Handling shall not exceed the specified load, the forks required to insert all the goods below, and cargo evenly on the forks, and not to a single fork tip to pick the goods;
4, a smooth startup, steering, driving, braking and stop in wet or slippery road, turned to be deceleration;
5, mounted objects moving the goods should be lowered, and the door frame backward;
6, the ramp driving should be careful driving uphill moving forward than one tenth of the ramp is moving downhill should be driving back on, downhill and avoid steering the forklift in motion, do not perform loading and unloading operations;
7, driving should pay attention to pedestrians, obstacles, and potholes, and note the gap at the top of forklifts;
, Forbid people to stand in the fork on the car are not allowed to manned;
9 are not allowed to standing on the forks, or walking in the Fork;
10 are not allowed to manipulate the vehicle from a location other than the driver\\ s seat and appurtenances;
11, not handling is not fixed or loose stacking of goods, careful handling larger cargo;
12, the lifting height greater than 3 meters high gantry forklift should be noted that the top of the cargo falling, and when necessary, take protective measures; work should try to keep the door frame backward, and the minimum after dumping;
13, plus fuel, the drivers not in the car, and turn off the engine, check the battery or fuel tank level, not the ignition;
14, from the car, the fork down the ground, and the gear handle on the neutral position, turn off the engine and disconnect the power, hand brake pull, parking in the ramp, live also with pad pad wheels.
Forklift oil pump drive shaft (torqueconverter clutch) tell you to forklift maintenance:
To make reliable, forklift working properly play a the forklift potential ability to have regular maintenance measures. Technical maintenance measures, generally:
1, the routine maintenance work in each class.
2, a technical maintenance after 100 hours of accumulated work, a group of working the equivalent of two weeks.
3, two technical maintenance after 500 hours of accumulated work, a group of working the equivalent of a quarter
First, routine maintenance
A cleaning forklift dirt, mud and dirt Aye, key positions are: fork frame and slide of the door frame, generator and starter, battery electrodes fork column, water tanks, air filter.
2, check the various parts of the fastening, the focus is: fork supports, lifting chain tensioner screw, wheel screw, wheel pins, brakes, steering screw.
3, check the steering reliability and flexibility.
4, check the leakage, the focus is: all fittings, diesel tank, sump, pump the brake, lift cylinders, tilt cylinders, tanks, pumps, engine oil pan, torque converter, transmission, drive axle, The main gear box, hydraulic steering, steering cylinder.
5, the tire pressure checks: less than should be added to the specified value, make sure that does not leak. Check the tire ground and the side without damage, the rim is deformed.
6, brake fluid, water check: Check the brake fluid in the scale range, and check if mixed with air in the brake lines. Add brake fluid to prevent dust, mixed with water. Add water to the tank, the use of clean tap water, used antifreeze, should bear the same antifreeze. When the water temperature is above 70 ℃, do not open the radiator cap, open the lid, the pad is a thin cloth, do not wear gloves tighten the tank cap.
7, the amount of engine oil, hydraulic fluids, electrolyte check: First pull out the Dipstick, inserted after the wipe-foot head and then pull out the check the oil level is between two tick marks. Working inside the tank oil level should be between the two tick marks; oil too little in the pipeline into the air, too much will overflow from the cover. Battery electrolyte is also in between the lines of the upper and lower scale, and lack of will have to add distilled water to reach the peak line.
8, the brake pedal, micro pedal, clutch pedal, hand brake check: depresses each pedal, check for abnormal slow or jamming. The hand brake lever of the force should be less than 300N, to confirm the safety and reliability of the hand brake.
9, belts, horn, lights, meters, etc. check: Check the belt tightness is required, adjust the margin or broken crack, to be replaced; speakers, lighting, instrument should be normal.
10, let go the oil filter sediment.
Second, a technical maintenance
In accordance with the \"routine maintenance\" project, and add the following work.
1, check the cylinder pressure or vacuum
2, Check and adjust valve clearance.
3, check the thermostat is working properly.
4, check multiple directional control valves, lift cylinder, tilt cylinder, steering cylinder and the gear pump is working properly.
5, check the transmission shift work is normal.
6, inspection and adjustment of hand, foot brake, brake pads and brake drum clearance.
7, the replacement of the oil sump, check the crankcase ventilation taken over is in good condition, clean oil filter and diesel filter elements.
8, check the generator and starter motor installation is firm, clean and solid wiring connections, check the carbon brushes and commutator wear.
9, check the fan belt tight or too loose.
10, check the wheels are fitted with solid tire pressure meets the requirement, and clear the debris embedded in the tread.
11, due to maintenance work and dismantled parts, reassembled forklift road test.
(1) the braking performance under varying degrees, there should be no deviation, hunting. Tighten the hand brake on steep slopes, reliable parking.
(2) listen to the engine running in case of acceleration, deceleration, overloaded or no load, there is no unusual noise.
(3) road test for a period of mileage, you should check the brakes, transmission, front axle, the gear pump at whether the overheating.
(4) Fork aircraft vertical speed is normal, with or without shaking.
12, check the diesel tank of fuel import filter whether to plug damage, and clean or replace the filter.
Third, the two technical maintenance
In addition to a technical maintenance of each project, and add the following:
A cleaning of each tank, filters and piping, and check for corrosion, and chipped the situation may not be used after cleaning with a fiber yarn, cloth, wipe.
Parts, cleaning the torque converter, transmission, check the wear and replaced with new oil.
3, check the drive shaft bearing, as the need to swap the axis of universal joint cross.
4, check the drive axle ministries fastening and without leakage, and clear the pores. Dismantling the main gear box, differential, wheel reducer, adjust the bearing axial clearance, add, or replace the lubricant.
5, dismantling, adjustment and lubrication of front and rear wheel hub, axle conversion.
6, cleaning brakes, adjust the clearance between the brake drum and brake shoe friction plate.
7, the steering of cleaning, check the steering wheel free rotation.
8, dismantling and cleaning gear pumps, pay attention to check the gears, shell and bearing wear.
9, the demolition of multi-way valve, check valve stem and valve clearance, if not necessary, do not open the safety valve.
10, check to knuckle whether damage and cracks, the steering axle kingpin and steering knuckle with the dismantling the vertical and horizontal rod and steering arm joints wear.
11, demolition of tire on the rim rust paint, check the tires and tubes and flaps, transposition accordance with the provisions inflatable.
12, check the hand brake connection fastening of the parts, adjust the hand brake lever and foot brake pedal travel.
13 Check the battery electro-hydraulic proportion, such as with the requirements do not match, you must remove the charge.
14, cleaning the tank and oil cooler.
15, check the shelves, whether the frame deformation, removable and washable rollers, fixed the reliability of the annexes, if necessary, restocking of the weld.
16 dismantling the lifting cylinder, tilt cylinder and the steering cylinder and replacement of worn seals.
17, check the instrument sensors, fuses, and a variety of switches, if necessary, adjust.
Fourth, the entire vehicle lubrication
Forklifts, new forklift or long-term stop working after two weeks to start using the lubrication of the bearing lubrication, should take advantage of new oil extrusion Chen oil and lubrication for more than two, should also be noted the following points:
1, lubrication should be removed oil cap, oil drain plug and the nozzle above the dirt to avoid dirt falling into the house.
The injection pressure grease gun lubricant injection pressure to various parts of the parts combined with the extrusion lubricant date.
3, in the summer or winter seasonal lubricant (oil, etc.) should be replaced.

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Detailed Analysis of forklift maintenance Daquan

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forklift attachment – China Manufacturer
Thank you for inquiry my forklift attachment, Tel:13989310707, E-mail: sales@steelmanattachment.com
http://www.forklift-fork.com/forklift-fork/

Forklift oil pump drive shaft (torqueconverter clutch) to tell you the forklift handling precautions:
A trained and have a driving license of drivers before they drive;
2, check before driving control and alarm devices, such as damaged or defective, after a repair operation;
, Handling shall not exceed the specified load, the forks required to insert all the goods below, and cargo evenly on the forks, and not to a single fork tip to pick the goods;
4, a smooth startup, steering, driving, braking and stop in wet or slippery road, turned to be deceleration;
5, mounted objects moving the goods should be lowered, and the door frame backward;
6, the ramp driving should be careful driving uphill moving forward than one tenth of the ramp is moving downhill should be driving back on, downhill and avoid steering the forklift in motion, do not perform loading and unloading operations;
7, driving should pay attention to pedestrians, obstacles, and potholes, and note the gap at the top of forklifts;
, Forbid people to stand in the fork on the car are not allowed to manned;
9 are not allowed to standing on the forks, or walking in the Fork;
10 are not allowed to manipulate the vehicle from a location other than the driver\\ s seat and appurtenances;
11, not handling is not fixed or loose stacking of goods, careful handling larger cargo;
12, the lifting height greater than 3 meters high gantry forklift should be noted that the top of the cargo falling, and when necessary, take protective measures; work should try to keep the door frame backward, and the minimum after dumping;
13, plus fuel, the drivers not in the car, and turn off the engine, check the battery or fuel tank level, not the ignition;
14, from the car, the fork down the ground, and the gear handle on the neutral position, turn off the engine and disconnect the power, hand brake pull, parking in the ramp, live also with pad pad wheels.
Forklift oil pump drive shaft (torqueconverter clutch) tell you to forklift maintenance:
To make reliable, forklift working properly play a the forklift potential ability to have regular maintenance measures. Technical maintenance measures, generally:
1, the routine maintenance work in each class.
2, a technical maintenance after 100 hours of accumulated work, a group of working the equivalent of two weeks.
3, two technical maintenance after 500 hours of accumulated work, a group of working the equivalent of a quarter
First, routine maintenance
A cleaning forklift dirt, mud and dirt Aye, key positions are: fork frame and slide of the door frame, generator and starter, battery electrodes fork column, water tanks, air filter.
2, check the various parts of the fastening, the focus is: fork supports, lifting chain tensioner screw, wheel screw, wheel pins, brakes, steering screw.
3, check the steering reliability and flexibility.
4, check the leakage, the focus is: all fittings, diesel tank, sump, pump the brake, lift cylinders, tilt cylinders, tanks, pumps, engine oil pan, torque converter, transmission, drive axle, The main gear box, hydraulic steering, steering cylinder.
5, the tire pressure checks: less than should be added to the specified value, make sure that does not leak. Check the tire ground and the side without damage, the rim is deformed.
6, brake fluid, water check: Check the brake fluid in the scale range, and check if mixed with air in the brake lines. Add brake fluid to prevent dust, mixed with water. Add water to the tank, the use of clean tap water, used antifreeze, should bear the same antifreeze. When the water temperature is above 70 ℃, do not open the radiator cap, open the lid, the pad is a thin cloth, do not wear gloves tighten the tank cap.
7, the amount of engine oil, hydraulic fluids, electrolyte check: First pull out the Dipstick, inserted after the wipe-foot head and then pull out the check the oil level is between two tick marks. Working inside the tank oil level should be between the two tick marks; oil too little in the pipeline into the air, too much will overflow from the cover. Battery electrolyte is also in between the lines of the upper and lower scale, and lack of will have to add distilled water to reach the peak line.
8, the brake pedal, micro pedal, clutch pedal, hand brake check: depresses each pedal, check for abnormal slow or jamming. The hand brake lever of the force should be less than 300N, to confirm the safety and reliability of the hand brake.
9, belts, horn, lights, meters, etc. check: Check the belt tightness is required, adjust the margin or broken crack, to be replaced; speakers, lighting, instrument should be normal.
10, let go the oil filter sediment.
Second, a technical maintenance
In accordance with the \"routine maintenance\" project, and add the following work.
1, check the cylinder pressure or vacuum
2, Check and adjust valve clearance.
3, check the thermostat is working properly.
4, check multiple directional control valves, lift cylinder, tilt cylinder, steering cylinder and the gear pump is working properly.
5, check the transmission shift work is normal.
6, inspection and adjustment of hand, foot brake, brake pads and brake drum clearance.
7, the replacement of the oil sump, check the crankcase ventilation taken over is in good condition, clean oil filter and diesel filter elements.
8, check the generator and starter motor installation is firm, clean and solid wiring connections, check the carbon brushes and commutator wear.
9, check the fan belt tight or too loose.
10, check the wheels are fitted with solid tire pressure meets the requirement, and clear the debris embedded in the tread.
11, due to maintenance work and dismantled parts, reassembled forklift road test.
(1) the braking performance under varying degrees, there should be no deviation, hunting. Tighten the hand brake on steep slopes, reliable parking.
(2) listen to the engine running in case of acceleration, deceleration, overloaded or no load, there is no unusual noise.
(3) road test for a period of mileage, you should check the brakes, transmission, front axle, the gear pump at whether the overheating.
(4) Fork aircraft vertical speed is normal, with or without shaking.
12, check the diesel tank of fuel import filter whether to plug damage, and clean or replace the filter.
Third, the two technical maintenance
In addition to a technical maintenance of each project, and add the following:
A cleaning of each tank, filters and piping, and check for corrosion, and chipped the situation may not be used after cleaning with a fiber yarn, cloth, wipe.
Parts, cleaning the torque converter, transmission, check the wear and replaced with new oil.
3, check the drive shaft bearing, as the need to swap the axis of universal joint cross.
4, check the drive axle ministries fastening and without leakage, and clear the pores. Dismantling the main gear box, differential, wheel reducer, adjust the bearing axial clearance, add, or replace the lubricant.
5, dismantling, adjustment and lubrication of front and rear wheel hub, axle conversion.
6, cleaning brakes, adjust the clearance between the brake drum and brake shoe friction plate.
7, the steering of cleaning, check the steering wheel free rotation.
8, dismantling and cleaning gear pumps, pay attention to check the gears, shell and bearing wear.
9, the demolition of multi-way valve, check valve stem and valve clearance, if not necessary, do not open the safety valve.
10, check to knuckle whether damage and cracks, the steering axle kingpin and steering knuckle with the dismantling the vertical and horizontal rod and steering arm joints wear.
11, demolition of tire on the rim rust paint, check the tires and tubes and flaps, transposition accordance with the provisions inflatable.
12, check the hand brake connection fastening of the parts, adjust the hand brake lever and foot brake pedal travel.
13 Check the battery electro-hydraulic proportion, such as with the requirements do not match, you must remove the charge.
14, cleaning the tank and oil cooler.
15, check the shelves, whether the frame deformation, removable and washable rollers, fixed the reliability of the annexes, if necessary, restocking of the weld.
16 dismantling the lifting cylinder, tilt cylinder and the steering cylinder and replacement of worn seals.
17, check the instrument sensors, fuses, and a variety of switches, if necessary, adjust.
Fourth, the entire vehicle lubrication
Forklifts, new forklift or long-term stop working after two weeks to start using the lubrication of the bearing lubrication, should take advantage of new oil extrusion Chen oil and lubrication for more than two, should also be noted the following points:
1, lubrication should be removed oil cap, oil drain plug and the nozzle above the dirt to avoid dirt falling into the house.
The injection pressure grease gun lubricant injection pressure to various parts of the parts combined with the extrusion lubricant date.
3, in the summer or winter seasonal lubricant (oil, etc.) should be replaced.

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Forklift clutch SKF bearing life and how to extend

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In order to extend the life of SKF Release Bearing First of all, we want to find a reason Where is the clutch release bearing fragile? In practice, despite a strict demands on the driver every day to the separation of an oil bearing drip, which not only complicated operation, and bearing still the frequent damage. Analysts believe that the spread separation due to the high temperature of the engine bearings, combined with SKF bearing high-speed rotation to produce high temperature, oil under these conditions is difficult to remain in the SKF bearing, bearing continuous work under high temperature, poor lubrication conditions, This is frequently the causes of damage.
In response to these problems, also experimenting with SKF bearings on the grease within the heating, so that the grease soaked into the bearing, such treatment, the grease can be filled with the bearing, but because of the high temperature treatment of the grease structure damage. a significant reduction in performance, the use of this method is not ideal, did not extend the service life of SKF bearings. We have Tsim Tsui grease gun to the separation of bearing direct injection of the butter. Install on the car, observe the testing, greatly extended bearing life. This oiling received satisfactory results, but the operation is more complex. And then explore the engine disintegration, add the butter, first at 475 C engine trial the success of trial, and later on the 475C type and 480,492 engines, and were received very good results. After repeated practice, improve, sum up experience, and ultimately the formation of a relatively simple oiling method of operation, the specific process is as follows:
An engine disintegration oiling first open clutch cover and watch to check separation of bearing wear, if to confirm bearing damage or wear gauge, remove the clutch pedal, adjust the rod axle pin, so that separation of the bearing and its seat return to the last position, needle nose grease gun to the bearing hole filling of butter, until the bearing oil spill, and then slightly rotating the bearings and re-oiling, repeat the above work, there is a little butter until the bearing around the overflow, and then make bearing rotation, observe the fuel, if they feel the bearing rotation resistance, prove that the bearings have been filled with butter. Then clear separation of the bearing around the overflow of a small amount of butter, remove the pin and the clutch cover and reassemble.
Engine disintegration oiling the engine disintegrated exposing the separation bearings SKF bearings seat assembly, fuel needle nose grease gun to the separation of the bearing inner ring below the small hole, bearing butter overflow rotation bearing until the bearing The circle has butter overflow can.

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Yiwu Star Enterprises Lida zipper making machine shutdown has been used as a response to the financial crisis the success of samples

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Wu Qinying Lida zipper production Factory was founded 10 years ago, Yiwu City, Zhejiang Province, Star Enterprise. The factory covers an area of ​​100 mu, building area of ​​100,000 square meters, heyday, more than 1,000 employees, more than 100 kinds of technical and management personnel, with over 1000 sets of international advanced automatic production equipment, the annual output of over billion. "Now these devices are that we bought, the money to buy, Wu Qinying take to pay the wages of workers." Of these devices is to guard an official told reporters.

Factory has been discontinued

A large lock to the Leader office, a man bored watching it all, "what took so large a plant," he said quite some regret.

September 10, Lida zipper making machine to complete the last day of production tasks, "owes electricity, Power Supply Bureau is no longer powered, profit is also no way to continue to produce." Beiyuan street Luo Xiaojun, deputy director of the Office, told reporters that she was responsible for the Lida zipper making machine "with the aftermath, and still try to save this former star enterprise.zipper bag machine

Lida zipper making machine where the plant property companies – Yiwu Zhaohui Property Services Ltd Property Manager Wei Wen also remember very clearly, before shutdown, Lida zipper making machine is the construction of the new plant s construction workers had come to "wages", though it was once was to appease, but the tight liquidity position of the Leader zipper making machine has inklings. The Zhaohui property has failed to back Lida zipper making machine arrears of water charges.

The reporter contacted the Wu Qinying slightly more tired, told reporters: "I am very busy, have been meeting."

"Now this case, you let her say?" Yiwu City Zipper Making Machine Industry Association, Wu Xi said. "It happened, the court Lida zipper production depot as part of finished products, semi-finished products, raw materials, auction, sold for about $ 1.3 million, paid off the arrears of wages of workers, part of the assets of the factory was closed down." Luo Xiaojun said.

Now, Luo Xiaojun still waiting for Wu Qinying, hope she can put forward specific measures, "the idea of ​​corporate enterprises, we are waiting for corporate to make some advocates, the Government can save or to save if they have programs, we can consider implementing. Luo Xiaojun said.

The embarrassment of low profits

Lida zipper production depot today s situation, I am afraid is a 43-year-old Wu Qinying had no idea. Last year, the once-raging financial crisis, failed to defeat the exports accounted for 50% of the total output of zipper production depot. At that time, Lida zipper production depot has been six years of export experience, products exported to Europe.

The local media reported in the second half of 2008, Lida zipper making machine as a response to the financial crisis, the success of the sample introduction. Wu Qinying also said in an interview at the beginning of the year when the customer orders trade in the Americas and Europe, some new situations, the Leader felt a bit wrong after the meeting immediately re-set the tone for this year task, re- adjust the sales of policies to increase energy saving, to maintain a stable profit growth. "

But seems in a local insiders, Lida zipper production depot apparently did not keep the Wu Qinying mouth "stable profit growth," because failing to maintain a stable profit growth, so only out of a problem. "

In fact, one of the Yiwu, the world s largest production base of the zipper making machine, an ordinary zipper making machine profits only a few% that the manufacturers never root fixing prices, but in tons for the sale of the flats. As a post-processing enterprises, the lower the profit margins of the Lida zipper production depot: raw material prices, labor costs, reduction in bank loans, reduced export orders, the companies are in the most low-end value chain.

This perhaps explains why the female star of entrepreneurs began to invest in real estate, mineral. However, the "dream" have not yet been realized, Lida zipper production depot has been discontinued, this enterprise so far owes the location of the property over 19 million water bills, even with a 1 cent each zipper making machine "high-profit calculation, in order to pay off the money, Lida zipper making machine at least have to sell 19 million zipper making machine.
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Diversification of the storm

Wu Qinying In addition to the zipper production depot, the family also operates an auto repair shop, but the home plant a few years ago have changed hands, Lida zipper production depot assumed the debt of the automotive plant annually amortization .

But the financial crisis, Lida zipper production depot business problems, without a stable profitability, but also carrying a high debt, slowly collapse. "The financial crisis, if the enterprise itself better qualified can survive, but the enterprise itself loopholes, but also face tremendous external pressure, I am afraid very tough later. As far as we know, Lida zipper making machine operating repay the debt, was originally a non-existent problem. "a knowledgeable source said.

More analysis will Lida zipper making machine discontinued due to of Wu Qinying "regardless of cost" to get to work style, "is about, Wuqin Ying won the 75 acres of land around 2005." Said Luo Xiaojun, and now this piece of original plans to build a new plant site has ceased, is expected to only half the workload of the overall project will be completed during the year. "The bank loan is indeed more difficult to take, happened when she have a new project." Said Luo Xiaojun, an elongated front "need a huge cash flow, which makes The Wu Qinying turned to private lending of high interest rates, which undoubtedly greatly increase the cost of financing.

"According to the figures at our disposal, private lending, she owed about $ 5,000 million, 80 million yuan of bank lending, arrears of new plant construction team works amounting to approximately 20 million yuan, a total of 160 million yuan." Wu Xi told reporters.

"If she can wholeheartedly do the zipper making machine business, I am afraid there will be no trouble today, even if the losses, but also will not lose so much." Wu Xi exclaimed, Wu Qinying already Zhi Buzai zipper making machine. Zipper making machine is a very safe industry, the reason for her to engage in zipper production depot, and it still fancy some of the policies of the Government, after all, if you do not have the enterprise, and naturally can not enjoy these policies., She get the needed 75 acres of land. "said Wu Xi,, Wu Qinying career began to accelerate", "Last year, she invest in Beijing real estate, investment in Guizhou, a mineral, but she is a layman in these sectors have been the effect of the operation not good, the huge deficit is the resulting "Wu Xi told reporters.

The only cases?

Wu Qinying pot of gold from the logistics. At that time, she was relying on Yiwu market peak flow of people and goods to earn a start-up capital. After that, she quickly discovered, the local is already the world s largest production base of the zipper making machine, but many business are low-end zipper making machine, she tried the founder of high-end zipper making machine in a business enterprise. At this time, Wu Qinying have 106 million worth of equipment and 300 million of liquidity.

"I do not care to pay workers the wages and care about what he bring to the company, I never talk to technical personnel to bargain for the treatment of individuals." Wu Qinying say, is to do so. She began to dig people from the world-renowned Japanese YKK zipper production machine company, in order to introduce a senior technical director for two consecutive years, three times a week to call each other until the other party agreed to join.

But it seems a lot of local people in the industry, Lida zipper making machine can only be regarded as "product quality", not "high-end zipper making machine. To outsiders, the early days of the Wu Qinying attaches great importance to the technical content of the enterprise, "is perhaps the high cost of human resources, and disproportionate output eventually let her eat bitterness." Local industry sources said.bag making machine

"This company is a patent demonstration enterprise for so many years took a lot of honor." Luo Xiaojun, profit of only one case, "private enterprise does have problems, but Lida zipper making machine down, it own special problems in the development process. "

Wu Xi also has the same view: "Lida zipper making machine can not be representative of all the Yiwu zipper making machine enterprise, the Leader of the last moment , their production has been in payment of wages, at virtually no cost, but unfortunately due to production too little, eventually unable to debt, and do not represent the complete picture of the Yiwu zipper making machine companies.

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To create clothing city needed to completes industrial chain

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Yubei District in recent years, with the Airport Industrial Park, and two-way industrial park to build the largest textile and garment industry base in the west. 2004 Yubei in two industrial parks, planning, construction, Chongqing Clothing City, to build Chongqing sent clothing.

Chongqing Clothing City is located in the two-way industrial park, now known as Taiwan Industrial Park. "Taiwan Industrial Park Party Working Committee, deputy director of the CMC Ni Guihua, Garment City has been settled in 103 enterprises, more than 60 clothing enterprises to start construction of nearly 40 garment enterprises have been put into operation. Is expected in 2015, the Garment City will become one of the region s leading industry clusters.

In Ni Guihua opinion, to achieve this goal is still more difficult. Take design talent, Chongqing, many colleges and universities to open a clothing college or professional, trained a large number of fashion designers, but many students college graduation to go out into the coastal areas to go. In addition, the lack of supporting enterprises of industrial chain, or some The enterprise itself is not strong enough, making some of the clothing the city original garment enterprises settled diverted. "Ni Guihua.
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The Yubei textile and garment industry is facing the problem, in fact, the difficulties faced by the entire Chongqing textile and garment industry. Lack of supporting industrial chain, has become a bottleneck restricting the textile and garment industry in Chongqing.

City Information Commission livelihood industrial processing trade promotion office director Jiang Aimin told reporters that the lack of supporting First, the lack of design professionals and management personnel, Chongqing apparel R & D center is a good attempt, but it is just a drop in the bucket; Second, the upstream face of the lack of excipients, to the southeast coastal city of imports, and increased costs.

Expert Comments

Clothing supporting enterprise promising

In the interview, whether it is the apparel industry practitioners or analysts believe that the textile and garment industry supporting enterprises settled in Chongqing, the "gold" to be tapped.

Clothing R & D design center in Chongqing example, choose the right place, close to the textile industry cluster area, targeted industry chain enterprises and organizations supporting the profitable . "Fashion marketing consultant, said Sang Wei Sheng The first is the environment in the national textile industry restructuring and revitalization plan "to promote and guide the southeast coastal areas of the textile and garment industry is accelerating the pace of the transfer of the central and western; textile and garment industry has a good industrial base in Chongqing There are all kinds of garment enterprises more than 3,800, "The garment enterprises lack most complete industrial chain and design talent"; Third, government departments, the construction of surface materials supporting market, the southeast coastal areas of surface materials suppliers to provide business premises .
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"We particularly welcome the supporting enterprises to Chongqing." Association Secretary-General of Chongqing to send clothing, Li said the government, associations, businesses are concentrating forces to solve the problem of lack of industrial chain links. The good news is that, currently has more than 10 surface and auxiliary suppliers identified are assigned to the China Textile and Apparel City, due to the reduction of the transport logistics chain, Chongqing send clothing costs will be reduced about 20% of.

City Information Commission livelihood industrial processing trade promotion office director Jiang Aimin revealed that the "12th Five-Year" period, Chongqing textile and garment industry to achieve output of 150 billion to 200 billion yuan, industrial scale "expansion" at the same time, will be supporting the business more business opportunities.

The city planning

Chongqing textile and garment industry will form the five major industry segment

City Office of the Director of Jiang Aimin introduce the livelihood of the Information Commission industrial processing trade promotion, according to the Chongqing Textile and apparel will form the main city the Fuling (yuzhong regions), reservoir area, West Chongqing, Chongqing, southeast of five major industry segment, "to form the main city ​​urban fashion apparel leader, led the other plate the whole industry chain, from textiles to clothing industry cluster.

The main city in the main city of the Banan China textile clothing, the Yubei textile and apparel base, the Shapingba Huilong textile base, Chaotianmen market plate, the main urban fashion clothing design, development and processing, and trade.

Fuling along the (Yuzhong region) to the upper reaches of the textile industry mainly, to create the Midwest s largest chemical fiber textile base, relying on chemical fiber upstream of the 1.2 million tons of PTA and 400,000 tons of PET project to build the entire chemical fiber industry, from raw materials, spinning, weaving, to include Zhongxian bamboo fiber, bamboo paper, and Fengdu the jute mills.zipper attachment machine

The reservoir area is Wanzhou as to build the northeast of Chongqing Three Gorges Reservoir Area Textile City, Shandong Ruyi Group 500 000 compact spinning project as a leader to form the base of the cotton spinning, knitting industry, while the development of the logistics, driving Wushan, Fengjie, Kai County and other counties economic development.

WESTERN Hechuan center, to create the largest in western China Knitting Industry Base, the formation of the fabric, spinning, weaving, dyeing and finishing industry chain.

Southeast regions to undertake garment processing and trade, and relying on minority cultures, the development of specialized apparel products.

Jiang Aimin said: "five major sections, each with different characteristics, dislocation development, the formation of the whole industrial chain complementary and mutually reinforcing."

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